The IADC WellSharp® level course provides students with the tools for developing practical problem-solving tactics and strategies when confronted with a well control incident for surface and subsea; focuses on kick detection, shut-in procedures, calculations, standard well control methods, and completing killsheets.
Well Control Course Outline IADC
Interactive Study Tools
- Provide students with over 600 pages of pre-course study
materials at wildwell.com - Provide students with a study guide that covers up to 150 interactive
well control questions and answers. - Provide students with a 50 question test to determine their well control knowledge gaps.
Preliminary Items
- Safety: escape routes, muster points, etc.
- Discussion of special needs
- Introductions
- Class paperwork
SURFACE: Serious Well Control Problem From the Wild Well Library
- Students form teams
- Team discussion of the potential well control problem
- Simulator exercise demonstrating the well control challenge
- Return to class to discuss the challenge
Well Control Course Objectives
- Formations, pore pressure, fracture gradients
- Killsheet, kick detection, flow checks, well shut-in, and gas behavior
- Well control methods
- Well control equipment (barriers, BOPs, manifolds, accumulator, etc.)
- Completing the well and post-completion activity
- Final well control simulation: from kick to kill, with a complication
- Assessments: skills and written
Formations, Pore Pressure, Fracture Gradient
- Formation structure
- Porosity
- Permeability - Fracture gradients, kick tolerance, pore pressures
- Related formulas/math (hydrostatic pressure, the U tube, force,
MAASP, etc.)
- Equivalent mud weight
- Kick tolerance
- Pore pressure vs. fracture gradient (drilling margin/window) - Simulator exercise demonstrating a FIT; discussion of LOT (if needed, depending upon class knowledge level)
- Discuss casing and cementing program
- Discuss drilling fluids program
Barriers
- Philosophy and operation of barrier systems
- Number of barriers for safe operation
- Testing barriers
Shallow Gas, Water Flows, and Top-hole Drilling
- Definitions and causes of pressure in top-hole formations
- Causes of underbalanced top-hole
- Diverting practices
- Top-hole drilling practices and causes of kicks
Abnormal Pressure Warning Signs
- Abnormal pressure
- Shaker evidence
- Changes in mud properties
- Changes in drilling data/parameters
Killsheet, Kick Detection, Flow Checks, Well Shut-in, and Gas Behavior
- Related formulas/math (capacities/volumes, strokes,
circulation times, etc.) - Causes of kicks
- Kick signs
- Overt kick signs
- Pre-kick signs - Flow-check procedures
- Shut-in procedures
- Hard shut-in
- Soft shut-in
- Shut-in challenges - Paper killsheet with preliminary well data
- Well data, volume calculations
- Discuss the importance of a killsheet - Simulator exercises demonstrating hard and soft shut-in
- Kick detection and shut-in
- Students complete killsheet with simulator well data (or instructor-
given data)
- Discussion of killsheet calculations:
- What do they mean? (if needed) Discussion of
IADC WellSharp rounding rules
- Gas behavior
- While drilling
- In horizontal wells
- While shut-in
Well Control Methods
- Review of related formulas/math (capacities/volumes, strokes, circulation times, kill mud, MAASP, ICP, FCP, etc.)
- Wait and Weight Method
- Discussion of Wait and Weight
- Techniques
- Skills (pump startup, step-down chart, gauge use, lag time, etc.)
- Simulator exercise
- Driller’s Method
- Discussion of Driller’s Method
- Techniques
- Skills (pump startup, capturing pressure after the first circulation,
lag time, etc.)
- Simulator exercise
- Volumetric and Lube and Bleed
- Discussion of Volumetric Method
- Formulas
- Understanding the process and technique
- Skills (use of electronic killsheet or paper graph, managing gas migration) - Simulator exercise
- Discussion of Lube and Bleed
Stripping Pipe Under Pressure
- Discussion of technique
- Skills (annular pressure, speed of strip, managing wellbore pressures via volumetric method)
- Simulator exercise
Bullhead Method – Discussion and simulator exercise if time allows
Discussion of study guide questions
Well Control Drills
- Pit drills
- Trip drills
- Stripping drills
- Choke drills
- Early response and empowerment to act
Completing the well and post-completion activity: a short discussion
- Completions
- Differences between drilling and workover
Final simulator exercise (if time allows)
- Abnormal lateral well and kick detection
- Kill the well with Wait and Weight Method
Discussion
- Ballooning wells vs. kicking wells
- Fingerprinting
Discussion of Study Guide Questions
Skills Assessment
SUBSEA:
Learning Objectives
- Subsea well control concepts
- Pre-recorded data
- Well control methods
- Kick awareness
- Barriers
- Kick detection
- Top-hole drilling and shallow gas
- Shut-in procedures
- Risk management
Subsea Well Control Concepts
- Downhole pressures
- Downhole temperatures
Pre-Recorded Data
- Choke-line friction pressure (CLFP)
- Subsea killsheet
- Subsea simulation
- Kick detection
- Well shut-In
- Killsheet data
Well Control Methods
- Driller’s Method
- Wait & Weight Method
- Pump startup
- Sweeping the stack
- Risk of gas in riser
Kick Awareness
- Ballooning
- Riser margin
- Swabbing and surging
Barriers
- Subsea BOP stacks
- Lower marine riser package (LMRP)
- Risers
- Valves
- Connectors
- Control systems
Kick Detection – Review Of Warning Signs
Top-hole Drilling And Shallow Gas
Shut-In Procedures
Risk Management
- Emergency disconnect system (EDS)
- Emergency backup system
- ROV intervention
- Riser gas
Computer-Based WellSharp® Exam